Communication Coil

Solution

A Communication Coil is an inductive component designed for wireless energy or data transfer in electronic systems. Typically constructed from wound conductive wire (e.g., copper), it generates electromagnetic fields when energized, enabling contactless coupling with nearby receiver coils. These coils are fundamental in technologies like NFC (Near Field Communication), wireless charging, and RFID systems. Key parameters include inductance value, quality factor (Q), and resonant frequency. communication coils are optimized for specific frequency ranges (kHz-MHz) and often incorporate shielding to minimize interference. Their compact design and efficiency make them essential for modern IoT devices, smart cards, and biomedical implants requiring wireless connectivity.

Features

1. High Efficiency Energy Transfer: Achieves 90-95% power transfer efficiency at 13.56 MHz (ISO/IEC 14443 standard) with optimized Q-factors exceeding 50 in air-core configurations.

2. Precision Frequency Tuning: Incorporates ±2% tolerance resonant capacitors enabling precise matching to target frequencies (e.g., 6.78 MHz for Qi standard or 13.56 MHz for NFC).

3. Low Impedance Design: Typical AC resistance of 0.1-0.5Ω at operating frequencies, minimizing I²R losses in high-current applications (up to 5A continuous).

4. Compact Form Factor: Multi-layer PCB variants achieve inductance densities of 10-20 μH/cm² with trace widths as narrow as 100μm for space-constrained applications.

5. Temperature Resilience: Operates reliably from -40°C to +125°C (Class H insulation) with ≤5% inductance drift across the temperature range.

6. EMI Mitigation: Integrated Faraday shields reduce radiated emissions by 15-20 dB compared to unshielded coils (per CISPR 32 Class B limits).

Applications

1. Wireless Power Transfer (WPT) Systems
Communication coils are integral to resonant inductive coupling in WPT, enabling efficient energy transfer for electric vehicles (EVs), smartphones, and medical implants. Their optimized design minimizes energy loss while maintaining high-frequency signal integrity.

2. Near-Field Communication (NFC)
These coils facilitate short-range data exchange in NFC-enabled devices (e.g., contactless payments, smart tags). Their compact geometry ensures reliable magnetic field coupling within the 13.56 MHz frequency band.

3. RFID Tag Antennas
Communication coils serve as the inductive backbone in RFID systems, powering passive tags and enabling data transmission. Their spiral configurations are tuned for specific frequencies (LF/HF/UHF) across logistics and asset tracking.

4. Biomedical Telemetry
Implantable devices like pacemakers use biocompatible communication coils for wireless data/power transfer. Hermetic sealing and miniaturization are critical for patient safety and signal stability.

5. Industrial Sensors
In Industry 4.0, these coils enable wireless sensor networks for real-time equipment monitoring. Their ruggedized designs withstand electromagnetic interference (EMI) in harsh environments.

6. Automotive Keyless Entry
Low-frequency (125 kHz) communication coils in smart keys establish secure vehicle authentication through encrypted magnetic field signals, enhancing anti-theft functionality.

FAQ

1. What is your Minimum Order Quantity (MOQ)?
For standard models, the MOQ is usually 100 to 500 pieces. For customized models, it depends on specific requirements.

2. Can I get samples for testing? Are they free?
Yes, 1–5 samples are usually free for standard models. For custom designs, a sampling fee may apply but is deductible upon bulk order.

3. What frequency ranges do your coils support? Can they be customized?
Our communication coils cover kHz to GHz ranges, and we offer customization for frequency, inductance, Q factor, impedance, size, and more.

4. What is your lead time? Do you offer urgent delivery?

• Standard models: 5–10 working days

• Customized models: 2–4 weeks

• Rush orders are possible depending on production schedule.

5. Is shipping cost included in the quotation? What shipping methods do you offer?
Prices are usually based on EXW terms. We support FOB, CIF, DDP and shipping via DHL, UPS, FedEx, air freight, or sea freight upon request.