The company is the first in China to adopt European safety standards in its manufacturing workshops and implement Industry 4.0 with MES manufacturing execution systems for spring production. In 2017, a precision workshop was established, equipped with imported high-precision spring machines from Japan's ITAYA and MEC, capable of producing highly precise medical guide wire springs with a wire diameter of 0.04mm and an outer diameter of 0.138mm. Product quality is inspected using high-definition microscopes, with additional capabilities for three-dimensional machining to handle various complex and precise springs. In 2019, a medical device dedicated workshop was established, achieving cleanroom standards of up to 100,000 levels.
The company possesses high-performance Japanese ITAYA and MEC fully computerized smart control spring machines, as well as over 100 units of production equipment including Taiwan-imported 502S/504, 505 computer machines, computerized spring coilers, wire forming machines, and flat machines. With more than 40 skilled production technicians, the machine utilization rate is XX%, allowing production of up to one million springs per day.
The company has introduced the IST professional spring design software from the UK, combined with 3D software such as PROE, SolidWorks, and UG for product design. We have a dedicated R&D team focusing on process design optimization and equipment innovation. We have obtained 61 patents, including 21 invention patents. The company is certified in intellectual property management and employs over 20 full-time R&D personnel. We have established the Guangdong Medical Ultra-Precision Interventional Spring Instrument Engineering Technology Research Center and received the title of Dongguan Engineering Technology Research Center. We collaborate with the Chinese Academy of Sciences Shenzhen Advanced Technology Research Institute's Medical Interventional Instrument Joint Laboratory, conduct projects with South China University of Technology on the research and development of biocompatible micro-spring design and precision manufacturing technology, and collaborate with Shenzhen University on optimizing technologies for fatigue-resistant, low-wear heart valve stent materials.
The company has a complete measurement system with over 40 testing instruments, including Japanese-imported fully automatic tensile and torque testers, projectors, automatic 2.5D measurement devices, one-key rapid measurement instruments, material hardness testers, lifespan testers, salt spray testers, and hardness testers.
The company employs over 20 professional quality inspection personnel who conduct rigorous quality control at every stage from raw material inspection (IQC) and initial sample inspection (FAI) for production start-up, to process inspection (PQC) every two hours with CPK analysis, to final product inspection (FQC), and outgoing quality control (OQC).
To consistently ensure product quality, the company is certified with ISO9001, IATF16949 for automotive quality management systems, and ISO13485 for medical device quality management systems.
The company has introduced the IST professional spring design software from the UK, combined with 3D software such as PROE, SolidWorks, and UG for product design. We have a dedicated R&D team focusing on process design optimization and equipment innovation. We have obtained 61 patents, including 21 invention patents. The company is certified in intellectual property management and employs over 20 full-time R&D personnel. We have established the Guangdong Medical Ultra-Precision Interventional Spring Instrument Engineering Technology Research Center and received the title of Dongguan Engineering Technology Research Center. We collaborate with the Chinese Academy of Sciences Shenzhen Advanced Technology Research Institute's Medical Interventional Instrument Joint Laboratory, conduct projects with South China University of Technology on the research and development of biocompatible micro-spring design and precision manufacturing technology, and collaborate with Shenzhen University on optimizing technologies for fatigue-resistant, low-wear heart valve stent materials.
The company has a complete measurement system with over 40 testing instruments, including Japanese-imported fully automatic tensile and torque testers, projectors, automatic 2.5D measurement devices, one-key rapid measurement instruments, material hardness testers, lifespan testers, salt spray testers, and hardness testers.
The company employs over 20 professional quality inspection personnel who conduct rigorous quality control at every stage from raw material inspection (IQC) and initial sample inspection (FAI) for production start-up, to process inspection (PQC) every two hours with CPK analysis, to final product inspection (FQC), and outgoing quality control (OQC).
To consistently ensure product quality, the company is certified with ISO9001, IATF16949 for automotive quality management systems, and ISO13485 for medical device quality management systems.
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